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Automated Battery Cycle Test System

BlueRipples Technologies > Modernization > Automated Battery Cycle Test System

Development of an automated
battery cycle test system

MODERNIZATION
How we developed a battery performance testing application for
automating the performance verification of lithium-ion batteries.
Industry Power Electronics/Energy
Geography India
Status Product deployed.
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C#
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WINDOWS FORMS
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CAN
battery-let
LITHIUM–ION BATTERIES

Challenge

  • The current performance verification of batteries takes a long time since it involves manual intervention.
  • Development of an automated performance testing application for testing multiple batteries simultaneously was needed.
  • It was necessary to conduct multiple charging and discharging test cycles to analyze Cellwise Performance.
  • It is necessary to integrate several power sources and electronic loads in order to perform an accurate performance analysis.
  • The test required field visits due to hardware integration,
    which was a challenge due to lockdown.
Technologies
C#
CAN
Windows Forms

Solution

  • An automated battery performance verification tool was developed to perform multiple charging and discharging cycles on batteries with various specifications simultaneously.
  • To meet the requirement, there was integration with electronic hardware including a power supply, electronic load and relay.
  • Tests were performed on a wide variety of batteries using a highly configurable verification sequence.

IMPACT

  • Improved efficiency in the battery performance verification process.
  • Simultaneous verification of multiple batteries with varying capacity allowed faster release cycles.
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